- A successful candidate would be a Senior Quality Engineer with 5+ years of experience in metrology and calibration systems.
- Capable of assessing the current state of the program, identifying compliance and technical gaps, performing risk-based impact assessments, and leading a comprehensive remediation effort that can withstand internal audits, customer audits, and regulatory inspections.
Responsibilities:
1. Calibration Program Remediation Expertise
- Requirement: Minimum 2 years of experience leading or supporting remediation of metrology/calibration programs in a regulated manufacturing environment (medical device, pharmaceutical, aerospace, or similar).
Expected Evidence: - Experience addressing audit observations, CAPAs, or regulatory findings related to metrology systems.
- Proven success improving calibration compliance, reducing overdue calibrations, and strengthening calibration governance.
- Ability to perform gap assessments and develop sustainable remediation plans.
2. Advanced Metrology Technical Knowledge
- Requirement: Demonstrated expertise in dimensional metrology, measurement system analysis, and calibration principles.
Expected Evidence: - Strong understanding of measurement uncertainty, tolerance analysis, traceability, guard banding, and calibration intervals.
- In-depth knowledge of fitness-for-use evaluations and decision rules, including PAR, TMU, Z%, and RSS guardbanding methodologies.
- Experience with Ultrasonic Welders, Pneumatics Presses, Vision Systems, Automated Assembly Cells, Injection Molding Equipment, Packaging Equipment (Form-Fill-Seal Machines, Band Sealers, Shuttle Sealers), CMMs, force/torque measurement, environmental monitoring equipment, leak and flow instruments.
- Ability to evaluate the impact of out-of-tolerance conditions on product quality and validation activities.
3. Quality Systems and Regulatory Compliance
- Requirement: Strong working knowledge of quality system requirements governing calibration and inspection equipment.
Expected Evidence: - Expertise in applicable standards and regulations, including:
- ISO 13485
- 21 CFR Part 820 / QMSR
- ISO 17025 principles
- 21 CFR Part 11 (as applicable)
- Gage R&R and MSA methodologies
- Experience authoring and revising calibration procedures, impact assessments, deviations, CAPAs, and risk assessments.
- Ability to successfully support internal, customer, and regulatory audits.
4. Data-Driven Risk Assessment and Decision Making
- Requirement: Ability to independently assess calibration events and determine product impact using risk-based methodologies.
Expected Evidence: - Experience conducting OOT/OOC impact assessments.
- Ability to analyze historical calibration data, measurement trends, and equipment performance.
- Strong statistical background, including Minitab or equivalent analytical tools.
- Demonstrated capability to justify disposition decisions using objective evidence and scientific rationale.
5. Cross-Functional Leadership and Change Management
- Requirement: Proven ability to lead cross-functional initiatives and drive sustainable process improvements.
Expected Evidence: - Experience partnering with Engineering, Manufacturing, Validation, Laboratory Operations, and Quality teams.
- Strong project management skills with the ability to prioritize remediation activities and meet aggressive timelines.
- Demonstrated success training personnel, influencing stakeholders, and implementing lasting improvements to metrology processes and procedures.